Lead Mechanical Engineer
1 week ago
Middle East, Qatar
- (Market related, Negotiable)
**Job Purpose**
Provide reliability engineering expertise and support for assigned static machinery; identify reliability requirements for plant assets, establish an adequate reliability program to ensure asset optimization; utilize plant/equipment failure data and carry out timely analysis in order to identify the root causes of failures to facilitate recommendation and execution of corrective and preventive actions to improve reliability and availability of the plant in order to enhance long term efficiency, productivity, and uninterrupted and efficient operations of the assigned company assets, in line with defined industrial standards and company's quality policies and procedures.
**Key Accountabilities**
Supervision
- Organize and supervise the activities and work of service providers to ensure that all work within a specific area of the reliability activity is carried out in an efficient manner which is consistent with operating procedures and policy.
Budgets and Plans
- Monitor the financial performance of a given area of activity versus budgets so that areas of unsatisfactory performance are identified and rectified promptly, and potential performance improvement opportunities are capitalized upon.
Process Control Engineering
- Develop and implement an effective machinery reliability management system for assigned asset type to monitor performance of major static machineries in order to improve reliability, availability of plant facilities.
- Conduct Reliability and Performance Analysis, Root Cause Failure Analysis; provide troubleshooting and engineering support and facilitate equipment failure investigations.
- Coordinate with Maintenance to improve maintenance programs and enhance plant major static equipment reliability and performance.
- Develop and implement machinery reliability and performance management programs such as development of scorecards to identify “bad actors” and tracking of shortfalls in equipment/system performance using SAP/CMMS systems.
- Ensure the adequate frequency of the scheduled major machinery reliability management programs in view of historical data on reliability and performance of static equipment malfunctions.
- Prepare detailed machinery reliability and performance monitoring check lists, and estimated man-hour and job requirements. Monitor and oversee the execution of machinery reliability management programs and activities as per defined guidelines.
- Review any machinery engineering project plans and drawings and provide technical advice and assistance and make recommendations based upon machinery reliability and performance data and needs.
- Ensure systematic and consistent implementation of work methods and procedures used in machinery reliability management and engineering and recommends improvements.
- Receive, investigate, and resolve complaints related to performance or reliability of major static machinery units. Evaluate innovative technologies, identify opportunities for improvement and recommend changes/upgrades to maximize reliability of plant major static equipment.
- Identify and recommend requirements for specialized contractor work.
- Monitor the quality and performance of the machinery reliability and performance management system against the KPIs and ensure continuous improvement of reliability management services.
- Carry out detailed data collection, analysis of data and root cause analysis, study for repeated failure incidents of various plant assets.
- Work with Operation operators, Maintenance Coordinators, and the Engineering Services Department personnel to identify the root causes of problems; establish equipment improvement projects and technical databases, data collection programs, data collection and data analysis routines.
- Ensure that failure data are properly recorded, monitored, and collected and analyzed to determine root causes.
- Analyze the reliability of the plant equipment by using high technology diagnostics techniques and also techniques based on probability, analysis or other analytical techniques which can be applied effectively to the analysis of outages of assets requiring maintenance.
- Analyze and identify human factors in reliability, availability, and maintainability assessment to ensure quality throughout minimize Operation cost, avoid problems/losses, meet legal requirements and industrial relations, and avoid sickness, absence and staff turnover.
- Participate in meetings related to equipment, unit general shutdown and makes recommendations as requested by Operation or Maintenance personnel on new techniques to result in improved reliability of equipment.
- Participate in the engineering studies related to modifications and project to incorporate reliability requirements and during inspections for safety and integrity assessment studies for the critical assets.
- Optimize and develop preventive maintenance programs for quality plant equipment for assi
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