Engineer - DR-1.Mechanical

KEY ACCOUNTABILITIES

Description

Technical Maintenance Activities

• Analyze the daily maintenance activities from the daily log books and record sheets versus the plan and make any required modifications to subsequent daily plans in order to support the achievement of the maintenance plans.
• Analyze the vibration and maintenance result sheet, identify, design and propose to management technical maintenance improvements and/or equipment developments in order to support the continual technical improvement of maintenance provision.
• Identifying and addressing technical problems with implementing solutions for rectification.
• Conducting technical research and applying new knowledge.
• Study and review engineering designs for new projects and identify the variations
• Prepare Tender documents for CAPEX projects, evaluate the Technical Offers, schedule the project timeline and cash flow, coordinate with internal and external parties for execution, monitor the progress and confirm the project completion according to the approved schedule.
• Interact daily with the operation team to interpret their needs and requirements and represent them in the field.
• Carry out and supervise all maintenance programs for critical and/or complex plant equipment including all types of mechanical equipment in order to ensure that continuous plant availability and equipment downtime is minimized.
• Confirm execution of all maintenance program (Preventive, Predictive, Breakdown) with the plant /shift supervisor in order to ensure the achievement of high standards of plant and equipment operation with minimal production downtime
• Communicate and co-ordinate with vendors, technology suppliers & third parties for all plant know-how issues, troubles, upgrading & modifications in order to ensure that maintenance provision meets the ongoing needs of the production process.
• Identify and recommend equipment / systems for procurement, provide technical specification, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate.
• Manage discrete projects and support / contribute to larger projects, e.g. internal expansion, from feasibility study through to implementation in order to ensure that projects are delivered to time, cost and quality standards
• Apply engineering technical knowledge and skills in Mechanical maintenance in various aspects of applications
• Identify and evaluate opportunities to import substitution for challenges like high cost, obsolete spare parts to ensure the reliability of the asset.

Planning

• Prepare maintenance annual plans activity in order to ensure the achievement of high standards of plant and equipment operation with minimal production downtime.
• Plan, identify and recommend equipment / systems /spares for procurement, provide technical specification, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate.
• Prepare long term maintenance plan for own area, for management approval, in order to ensure that plant and equipment maintenance needs are met and production process availability optimized for the coming 5 years.

Budgeting & Inventory Control

• Prepare and propose annual budget OPEX /CAPEX figures for management approval that accurately represent anticipated costs and enable effective cost management
• Monthly review for the budget consumption figures for mechanical to be in line with the approved budget consumption plan.
• Control the record management systems to manage inventory holding including its costs and to ensure that minimum stock is available all the time without unnecessary duplication.
• Review the monthly shift schedule plan to ensure the overtime within the approved budget .

Supporting Activities

• Support and provide guidance to his team in technical studies to contribute to ongoing development of maintenance and operation activities to ensure the technical problems are effectively resolved.
• Support management in achieving the targets of company corporate objective such as safety, profitability and sustainability.

Data Recording and Analysis

• Periodical review of inspection results and perform data analysis to predict the expected troubles and ensure that plant and equipment data is available and well analysed.
• Ensure all the data records follow relevant certifications such as ISO-9001, 14001, 45001 etc.

Reporting

• Prepares the reports to management with the data analysis and recommendations to achieve the best performance in all manners.
• Report technical abnormalities with recommendations to the management in order to ensure senior management have sufficient inform