QA/QC Engineer
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Location and Contract Duration
Location: Site - Dukhan Contract Duration: 36 Months
Responsibilities
- Review and support approval of QA/QC documentation including Quality Plans, ITPs, QCPs, MARs, Erection Procedures, Test Procedures, and related quality records.
- Ensure implementation of project QA/QC requirements at construction sites, supplier facilities, and subcontractor works.
- Conduct surveillance and inspections of fabrication, assembly, installation, testing, pre-commissioning, and commissioning activities for mechanical equipment.
- Identify non-conformances, initiate NCRs, and monitor corrective and preventive actions through to close-out.
- Monitor construction, inspection, and test records to ensure traceability and compliance with project requirements.
- Monitor preservation activities, calibration records, and IMTE registers.
- Coordinate and supervise contractors, subcontractors, vendors, third-party inspectors, and QA/QC personnel to ensure compliance with project quality requirements.
- Participate in quality audits, compliance checks, pre-qualification audits, quality walkthroughs, and QA/QC meetings.
- Monitor quality KPIs, special processes, and personnel performance.
- Support implementation of Quality Surveillance Programs, Completion Management Systems (CMS), Inspection & Test Records (ITRs), Technical Integrity Verification (TIV), Flawless Project Delivery (FPD), and Project Quality Health Check (PQHC) programs.
Requirements
- Bachelor's Degree in Mechanical Engineering or equivalent from a recognized university.
- IRCA Certified QMS Lead Auditor.
- Minimum 15 years of experience in major Greenfield and Brownfield Oil & Gas, Refinery, LNG/NGL, Petrochemical, or similar process plant projects.
- Experience working with major EPC/EPCIC contractors and/or end users in a similar QA/QC role with responsibility for Mechanical construction and commissioning activities.
- Strong knowledge of QA/QC requirements, testing requirements, and acceptance criteria related to static and rotating equipment.
- Hands-on experience in preparation, review, and approval of Quality Plans, ITPs, QTPs, MARs, erection procedures, test procedures, and related quality documentation.
- Proven experience in fabrication, assembly, installation, testing, pre-commissioning and commissioning of static equipment including pressure vessels, columns, heat exchangers, coalescers, tanks, boilers, heaters, and flare packages.
- Proven experience with rotating equipment including pumps, compressors, AFCs, mixers, fans, blowers, and HVAC systems.
- Strong understanding of international codes and standards including ASME, TEMA, ASTM, API, ISO, BS EN, IOGP, Shell DEP, and MESC specifications.
- Experience managing inspection teams, quality surveillance programs, audits, quality management systems, and discipline KPIs.
- Professional training and certifications in Welding, NDT, Painting, Insulation, Refractory, or related disciplines are preferred.
- Memberships or certifications from internationally recognized institutions such as ASQ, CQI, or equivalent are advantageous.
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